[4] Ceconite 101 is a certified 3.5 oz/yd2 (119 g/m2) fabric while Ceconite 102 is a 3.16 oz/yd2 (107 g/m2) fabric. A production airplane requires a covering process that has been approved by the FAA. Dacron Fabric for Homebuilt Aircraft We will make sure to give it our all to meet your needs! Kirkhill has pioneered the design & development of thousands of aerodynamic seals over the last 70 years. If you are covering an airplane I recommend you purchase this manual regardless of the type of covering process you are using. : What this simply means-- is that-- you can use Ceconite, Stits, or Superflite, of the weight that is suitable for your application. Not only is this a legal issue regarding the airworthiness of your airplane but it also can result in having to recover your airplane prematurely. In addition, depending on part tolerances and other criteria, many rubber compounds can be used as an alternative or in combination with our various manufacturing techniques. john kessel, I have covered several ships with Poly Fiber and had great results, but its a lot more expensive than straight Dacron. Medium weight fabric weighs 2.7 ounces per square yard bringing the total weight of fabric only for our J-3 to 14 pounds. The first step is to wet out the hull Dacron with unthickened epoxy. Your experimental airplane flies through the same air as a production airplane carrying the same people. This will help you with placement of these items on the new fabric. Newport Low Aspect Sailcloth 54" #122941. And the plastic industry could account for 20% of the worlds total oil consumption. The dacron fabric sail tore when it was exposed to aerodynamic flight loads. Even better, learn from other peoples mistakes and follow the instructions and you will not have to recover for 15+ years. This decision has a major impact upon the life of the fabric on your aircraft. The 1stchemical coat improperly applied, 6. Either way, I would get the installation manual for the process/material used and see what it says re testing for airworthiness. Rarely is that the case. lightweight material which is generally used on gliders and over plywood. Remember, the fabric is capable of shrinking about 10%. Only polyester/dacron fabrics may be used in this process which meet the requirements and are certified under Technical Standard Order TSO C-15d, dated February 26, 1990 entitled Aircraft Fabric. The Kirkhill team is very proud to be part of humanitys return to the moon via NASAs Artemis missions. Our technology is a key part of the rocket that will carry the Orion Spacecraft. NMC has expanded its line of wire and cable management products with the introduction of Swiftbond adhesive bonded fasteners and cable supports. We probably have what you need in stock, but if you don't see it listed below, don't hesitate to call one of our sales professionals, toll free at 1-888-727-5602 or email sales@e-aircraftsupply.com. The de Havilland Mosquito is an example of this technique, as are the pioneering all-wood monocoque fuselages of certain World WarI German aircraft like the LFG Roland C.II in its wrapped Wickelrumpf plywood strip and fabric covering. Dacron polyester fabric is made from synthetic fibers derived from petroleum-based chemicals or petrochemical products. The Dacron manufacturing process begins with a polycondensation reaction between pure terephthalic acid and mono ethylene glycol. Dacron fabrics are strong, very resistant, easy to clean and care for. If you order 5 yards you will get one continuous piece of 5 yds, on a roll, or folded if you instruct us to. Nitrate dope was resurrected as the initial system of choice instead, although it was supplanted by new materials too. This can only be achieved using an iron that is rated at 1100 watts or higher. Another generic problem area is found with temperature and humidity. I know you have seen airplanes with the coatings literally peeling off in sheets. Sailcloth Dacron Nylon Insignia Tanbark | Sailmaker's Supply Kirkhill is a global leader in high-performance elastomer products. Unfortunately, Dacron polyester fabrics have a very negative impact on the environment. It extends the life of your clothes and the time you can wear them. I did find several cases where one string was missing, but I cant even see those areas after 4 coats of clear butyrate dope. We are a leader in coating, dyeing, and finishing woven fabrics (both synthetics and natural fibers).Texlon is a leading supplier of technical textiles. I have encountered individuals who are experimenting with various steps of the covering process from the type of fabric cement they use to using latex house paint as a final topcoat. The air battles of World War I were mainly fought with fabric-covered biplanes that were vulnerable to fire due to the flammable properties of the cloth covering and nitrocellulose dope. All of the sharp edges that could potentially cut the fabric should be covered with anti-chafe tape. Southwest - Chandler, AZ It is a proprietary recipe for making polyester. 2.7 oz per sq. That equates to a total fabric weight of about 9 pounds on a J-3 Cub size airplane. These problems usually do not appear right away but they wait until you finish the job and fly for a few months. Below are commonly stocked part numbers and specifications of aircraft fabrics, that we currently have available in our warehouse. Randolph Products and Certified Coatings Products both make butyrate and nitrate-based dopes for use with Dacron fabric. Full Width Dacron Fabric 2.97 Oz | Pilotshop It will retain moisture and cause problems later on. The dacron fabric sail was severely faded and weakened by ultraviolet light. This 2-day workshop affords you the opportunity to learn and practice covering techniques on actual aircraft surfaces. Please tell us what you liked or didn't like in the comments below. Welcome to Texlon! NMC has made their first shipment out of Kirkhill. This years awards are highlighted by Maria. Yes, thats correct, the price charged by most professionals to cover an airplane will range between $8,000-$12,000. No, this is a raw material with no coatings. We deliver to our OEM production schedule obligations as well as provide clear and consistent communication. 8 million tons of plastic are dumped into the ocean annually. And as it breaks down, it releases toxic chemicals and greenhouse gases into the environment. As an example, do not use Grade A tapes on Ceconite fabric or nitrate dope on Poly-Fiber fabric. 1.8 oz. This new fabric could be glued to the airframe instead of sewn and then heat-shrunk to fit. Created by Nathan Eberhardt, 2015 Texlon Corporation. light weight un-certified Poly Fiper fabric 1.87 oz/yd. Spray the epoxy over the existing surface on a small area to be sure it does not act as a paint stripper prior to applying it to the entire piece. Many transports, bombers and trainers still used fabric, although the flammable nitrate dope was replaced with butyrate dope instead, which burns less readily. To provide a better user experience, EAA uses cookies. Our service is second to none, so when you shop with us, you will be sure to find the right aircraft fabric covering materials. The aim is to saturate the fabric but no more, so don't overload the roller with epoxy or overlap areas that are already wet. $ 11.29 DURA-TRIM. Aircraft fabric covering is a term used for both the material used and the process of covering aircraft open structures. Grade A cotton would typically last six to seven years when the aircraft was stored outside, whereas Ceconite, which does not rot like cotton, can last over 20 years. Half of its polyester is made in the Zhejiang region and a third in Jiangsu. lightweight material which is generally used on gliders and over plywood. It's a common thermoplastic polymer resin of the polyester family. Reviewing the STCs mentioned earlier, on a production airplane you cannot mix fabric covering processes. Shop Boeing for Boeing - VPP SEAL: SILICONE RUBBER, W/DACRON FABRIC COVERING. [14] Oratex has received a European EASA Supplemental Type Certificate (STC),[15] Canadian STCs,[16][17] and a US STC. Miu Miu is an Italian fashion retailer founded in 1993 in Italy by Miuccia Prada. The STC does not allow you to mix and match different fabric processes. Using synthetic fibers like Dacron harms the ecosystems and the planet. Oratex6000 is simply glued to the airframe and then shrunk tight and does not require any coatings. The best material for this application is the part # 01-01622 full width peel ply we offer. Pack comfortable yet stylish clothes to look your best while exploring South Korea.Korean people pay special attention to their appearance. Is it easy to puncture? Fabric Covering-Common Problems - Experimental Aircraft Association You can add one sheet, or several, to achieve the desired thickness . Our engineered, high-performance elastomer products can be found on commercial, military, and business aircrafts around the world as well as on missiles, space launchers and satellites. The Wright brothers also used cotton to cover their Wright Flyer. Contact Texlon Corporation 555 Van Ness Avenue Torrance, CA 90501 Phone: (310) 328-5999 info@texloncorp.com We offer two options for adding commercial Dacron fiberfill to your next project. At 375 degrees the filaments of the fabric begin to thermo-soften and actually loosen on the structure. This ensures proper tautness of the fabric. Polyester fabric is much easier to apply. If you have an ultralight or smaller aircraft you may want to stop shrinking at 250 because of structural considerations. Texlon Corporation is an industrial fabrics finisher located in Torrance, California. Dacron needs to be heated with an iron to the correct temps for the maximum tautness. It must have a Supplemental Type Certificate (STC) that defines the aircraft that the process may be used on as a direct replacement for the original fabric. It is easy to see, then, why so many in the aerospace and airline industries trust us for aircraft fabric covering products. Dacron is a very versatile material. Dacron was first used in polyester-blends with wool to create suits for consumers. If you put Poly-Brush (the first chemical coat on the Poly-Fiber process) on fabric as your first coat of chemical and then switch to nitrate dope for subsequent coats youwillhave problems in the form of cracking and peeling. Amazon.com: Dacron Fabric 1-48 of 165 results for "dacron fabric" RESULTS Price and other details may vary based on product size and color. It will work, but in order to comply with the STC you would need to use poly fiber fabric with the Poly system. More on this when we discuss final color coats. In any case, take the time to properly shrink the fabric. Don't use a strong detergent and make sure the washing speed doesn't exceed 600 revolutions per minute. If you are spraying nitrate or butyrate dope the problem is more acute. For Aircraft Covering The tensile strength of Grade A and Irish Linen aircraft fabrics is 80 lbs, which may be used as a comparable standard in selecting the proper Dacron fabric weight for a specific application. I will emphasize that even though this is true you should use an approved (STC) system for your airplane. Please check the boxes for the options that you would like to add. Simple and low-priced means of acquiring personal aircraft conforming to FAA Part 103 rules without loss. This website uses cookies to insure you get the best experience on our website. [5][6][7], In addition to Poly-Fiber, a number of other companies produce covering processes for certified and homebuilt aircraft. As an example, Poly-Fiber coatings are not compatible with nitrate and butyrate dopes. SF102 Certified Polyester/Dacron Fabric Supeflite 102 is an ultra-fine weave polyester/dacron fabric with a weave, thread count, and appearance almost matching grade A cloth, but it has the superior strength and durability of a synthetic cloth. Rib-stitching is used on faster aircraft types and especially on undercambered airfoils to ensure that the fabric follows the aircraft structure. SF104A Non-Certified Fabric - A lightweight version of the SF102 fabric. It. lightweight material which is generally used on gliders and over plywood. We are headquartered in Brea, California with over 100 years of experience. OSHA. Whether you use urethane paints, nitrate and butyrate dopes, or Poly-Fiber products the basic problems remain the same. This is a lot of weight to add to the aircraft structure. It can be hard to choose your best outfit when visiting another city, especially when it comes to Rome. Start with a practice panel and then proceed to a small control surface. Worked great. Please enable cookies in your browser. Customer Service: 800-861-3192 Plastic polymers are created through polymerization. Is it dependent upon the type of covering process they are using? Dacron is a fully synthetic material so it's resistant to attacks from insects, moths, molds, fungi, and many everyday chemicals. The shrinking process is achieved by applying an electric iron or heat gun. Boeing offers Aircraft Parts, Chemicals, Tools, and more. Call us Toll Free: 1-800-362-3490. Blends offer the advantage of being cooler in summer and not gathering static electricity. This method requires physical attachment of the fabric to the airframe in the form of rib-stitching, rivets or capstrips, which are then usually covered with fabric tapes. It's an all-purpose material used in a wide range of sailboats, windsurfers, and dinghies. But it looks good. 2 Day Fabric Workshop; How to Videos; Installation Centers; Aircraft fabric covering - Wikipedia Then they appear. The Original Fabric Covering System for Over 60 Years. This uses three weights of Dacron fabric sold as by the brand name Ceconite, plus fabric glue for attaching to the airframe (Poly-Tak), fabric preparation sealer resin (Poly-Brush) and paint (Poly-Tone). Retarders may be used to offset the problems encountered with high temperatures and humidities. Q: Im planing to cover a Buccaneer XA, does the fabric work for amphibious airplanes? This is dependent upon the process applied. thank you Each coat must thoroughly dry before the next one can be applied. The Swiftbond line consists of a wide range of standoffs, angle brackets, cable tie mounts, mounts with clamps, stud mounts, nut plates, and threaded insert attachments. Kirkhill reinforced Stretchtape is a custom-manufactured dielectric grade silicone tape. Resources to Help You. Kirkhill is a global leader in high-performance elastomer products. Plastic and textile wastes are quickly becoming a global environmental and social issue. It's generally used in the same applications as polyester in the apparel and footwear industry. In addition to sail cloth, Texlon finishes fabric for a number of markets including filtration, light diffusion, abrasives, aerospace, and many others. Polyester remains the most used fabric in the textile and apparel industry globally. Dacron is generally found in the same common applications as polyester in the textile industry. China dacron fabric for aircraft manufacturers, dacron fabric for Weight is 1.7 oz. Non Certified Light Polyster/Dacron 1.7 oz. Our customers count on our experienced and innovative elastomer formulations, product design, prototyping and manufacturing capability to provide cost-effective solutions for a wide variety of applications. [10][11], Newer systems were developed and distributed by Stewart Systems of Cashmere, Washington and Blue River (Ceconite 7600). Aerospace OEMs and subcontractors count on our experienced and innovative elastomer formulation, product design, prototyping and lean manufacturing capability to provide high quality cost-effective solutions for a wide variety of demanding applications. Selection of fabric for your airplane is simple. To my knowledge, Grade A fabric is virtually unavailable today. Our commercial Dacron polyester fiberfill is a great material for use in a range of products and projects such as pillows, cushions, seats, bean bags, and more. The brand name ones are for certified aircraft covers and are fairly expensive in the order of $12 - $15 per running yard for 60" wide material. The purposes of the fabric covering of an aircraft are: Pioneering aviators such as George Cayley and Otto Lilienthal used cotton-covered flying surfaces for their manned glider designs. Preparation of Surfaces for Fabric Cover The best course of action is to recover the airplane. Kirkhill was excited to welcome Congresswoman Young Kim to our facility on March 23, 2021. It is also used for reinforcing closed plywood structures. I ordered the Dacron fabric to replace the deck on a antique rowing shell but choose to have the product folded for shipping, not knowing how difficult it is to remove creases in the fabric. Dacron was strong and easy to apply. per sq. The perfect covering for the lightweight skin-on-frame kayaks I build. EAA is now hiring seasonal grounds crew employees! We offer both high performance aerospace and defense seals. We utilize our unmatched knowledge and processes to engineer and manufacture organic and inorganic elastomer-based products to meet the requirements of airframe, defense and space applications worldwide. Test reports and flame certificates are also available upon request. Fibers are spun into yarns, which are woven into fabrics by textile manufacturers. This can challenge any builder. Until the development of cellulose based dope in 1911 a variety of methods of finishing the fabric were used. They are also fast-drying, moisture-wicking, lightweight, stiff, resilient, and have high tenacity. It may be used on wood, fiberglass, or metal with equally good results. If you have a heat gun hide it until you have covered the airplane. Also, paper masking tape will turn brown with age and possibly show through a light colored paint. We also use third-party cookies that help us analyze and understand how you use this website. Dacron scraps are more compactable than the solid rolls. Dacron Sailcloth 4 oz. [19], Traditional covering methods use organic materials, such as cotton. Many textile manufacturers and brands use Dacron fiber to create high-quality products. Do not use masking tape for this purpose. They are also fast-drying, moisture-wicking, lightweight, stiff, resilient, and have high tenacity. Please note, Pilotshop's personnel are not certified aircraft mechanics and can only provide general support and ideas, which should not be relied upon or implemented in lieu of consulting an A&P or other qualified technician. Apply the epoxy evenly to the fabric. At Jaco Aerospace, we carry aircraft fabric from the top manufacturers so that you can be sure you are getting only quality cloths and fabrics when you order. This fabric is easily shrunk by the application of heat from a calibrated household iron. Water and excess ethylene glycol are removed by distillation at high temperatures. COVID19 Status: EXTENDED Processing Times, In-Store Pickup Available(, Free Shipping On All Orders Over $75 Within The Contiguous United States. Do not experiment with your own techniques or mix fabric covering systems. Polyester manufacturing consumes a lot of energy, water, and chemicals.